I admit it: I'm a total geek. I love electronics, programming, 3D printing, 3D art, and vintage Apple hardware. I'm always juggling half a dozen projects. I also enjoy documenting it all: my successes, my failures, my experiences... and everything geeky along the way.

23" 3D-Printed Figurine - Part II | Kevin Rye.net - Main

Kevin Rye

Geek Extraordinaire. Yeh, I said it.

23" 3D-Printed Figurine - Part II

With the Victoria 7 model completely printed, it was time to work on the spear and the shield.

From my render, the spear shown basically a placeholder. There’s no way to print that on an FDM printer without it looking horrible. I’m going to use a wooden dowel and some laser-cut parts. The shield will be 3D-printed.

V7 test render_001

For the spear, I jumped into SketchUp and designed these little parts that I can cut out of Draftboard.

Screen Shot 2020-01-02 at 4.07.37 PM

I can then slip those pieces over the dowel and use them to attach the blade to the dowel.

Screen Shot 2020-01-02 at 4.06.25 PM

I’ll also cut out some circles that can slide over the dowel to give it some grips.

Screen Shot 2020-01-02 at 4.22.43 PM

I then cut out the parts on my Glowforge. I cut a few extras in case I need them.

V7 spear_001

That’s going to look awesome once they are all glued together, sanded smooth, and painted.

V7 spear_002

I then sanded the pieces a little to give them the basic shape that I want. I'll probably sand the grips by spinning it in my drill against some sandpaper.

v7-spear_0120

Now for the shield. There’s a lot of little details on the underside of the shield that just don’t need to be there. Painting them is going to be messy. The forearm brace is also just a little too thin for my liking. I don’t think it's going to print.

Screen Shot 2020-01-02 at 2.13.58 PM

I decided to remove everything. I just don't think they will survive being printed and sanded. I’m going to laser cut the handles out of wood and glue them on. Or maybe I'll make them out of fabric or leather.

Screen Shot 2020-01-04 at 2.12.46 PM

I was going to print it on my Robo3D while the other parts were printing on my CR-10S, but when I placed it on the bed, I was surprised to see that it did not fit. The shield is a little over 9 inches wide. I keep forgetting how big this figurine is going to be!

Screen Shot 2020-01-04 at 2.17.36 PM

What a difference the CR-10S makes!

Screen Shot 2020-01-04 at 2.18.36 PM

Ugh. This is what I woke up to.

failed_shield_2138

This is not going to work. The model is way too thin and flimsy to print. It looks horrible. There is no way to sand that smooth.

v7_shield_0074

I'm going to just make it out of wood. I jumped into SketchUp and put together a design.

Screen Shot 2020-01-12 at 12.37.08 PM

I think this will work.

Screen Shot 2020-01-12 at 12.36.10 PM

I cut the pieces out of Draftboard. I also scored them so I could use the lines to align all the pieces together for gluing.

v7_shield_0075

I'll use some Bondo around the edges and spin it on a drill to bevel the edges.

v7_shield_0076

v7_shield_0077

In order to shape the Bondo, I designed this little piece that I can drag around the shield in order to shape the Bondo.

Screen Shot 2020-01-12 at 3.05.35 PM

This will do nicely.

v7_shield_0080

I slapped some Bondo on and wiped it smooth using the piece of wood that I cut out. I let it dry and then I secured it to my drill using a metal rod. I then spun it in the drill and used some sandpaper to sand it nice and smooth.

v7_shield_0091

Check out that profile. That looks awesome.

v7_shield_0084

I beveled the edge on the back too. You can't really tell from the picture, but it looks really good

v7_shield_0083

I then used some Bondo to fill in the hole and sanded it smooth.

v7_shield_0111

At first I was going to just leave the shield plain and paint it a metallic color, but looking at it now I think it would look a lot better with something cool engraved on it. I found this really nice Celtic pattern online and decided to laser engrave it onto the shield.

Screen Shot 2020-01-25 at 2.56.41 PM

It took a little under three hours to engrave. It came out awesome.

v7_shield_0114

The figurine has been printed and the weapons have been made. It's time to print the column and make the base.

See this project from start to finish:
23" 3D-Printed Figurine - Part I
23" 3D-Printed Figurine - Part II
23" 3D-Printed Figurine - Part III
23" 3D-Printed Figurine - Part IV
23" 3D-Printed Figurine - Part V
23" 3D-Printed Figurine - Part VI
23" 3D-Printed Figurine - Part VII
23" 3D-Printed Figurine - Part VIII
23" 3D-Printed Figurine - Part IX
23" 3D-Printed Figurine - Part X
23" 3D-Printed Figurine - Part XI