I admit it: I'm a total geek. I love electronics, programming, 3D printing, 3D art, and vintage Apple hardware. I'm always juggling half a dozen projects. I also enjoy documenting it all: my successes, my failures, my experiences... and everything geeky along the way.

Laser Cutting | Kevin Rye.net - Main

Kevin Rye

Geek Extraordinaire. Yeh, I said it.

Laser Cutting

3D-Printed R2-D2 - Part VII - Final Dome Assembly

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It took over a month the complete the dome. I still have to mount the holojprojectors, but I will do that later once I print the servo arms. For now, I'm calling it done. Read More...

3D-Printed R2-D2 - Part III - Skirt

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Finally! After well over a month of printing and sanding, I have one piece ready for painting! Read More...

Scale Mail Bust - Part VI

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That's it! It's finally complete. I am so happy with how it came out. I think this is my most elaborate project yet! I can't wait to see what's next! Read More...

Mortal Kombat Scorpion Cosplay


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I took a step away from the Scale Mail Bust to work on a weekend project for my sister-in-law. She needs a Scorpion outfit for Comic-Con stat! Read More...

Mayan King Kʼinich Janaabʼ Pakal Tomb Cover


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My Dad was watching Ancient Aliens and there was an episode about the Mayan King Kʼinich Janaabʼ Pakal's tomb cover. Some believe the image depicts the king at the controls of a spaceship. My Dad thought it looked really cool and asked if I could make him one for his birthday. Read More...

23" 3D Printed Victoria 8 Figurine - Part VIII


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The figurine clothing and armor is now complete. I just have to paint it and complete the base. Read More...

23" 3D Printed Victoria 8 Figurine - Part VII


For the loin cloth, I wanted to try my hand at making some chain mail. It was time-consuming and tedious work, but a nice challenge. I think the end results look really good. Read More...

23" 3D Printed Victoria 8 Figurine - Part VI


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I am really happy with the way that the shoes turned out. They are way better than the shoes that I made for the last figurine.
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23" 3D Printed Victoria 8 Figurine - Part V


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I took a six month break from working on the figurine because I was waiting for the ELEGOO Saturn resin 3D printer to hit the market. In the end I decided to go with the ELEGOO Mars 2 Pro printer instead. Now that I finally have a resin printer, I can get to work on printing the armor. Read More...

Balgonie Place Street Sign

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On the street where my Mom grew up in Scotland, there's a concrete sign on the corner of the street. I thought it would be something neat to 3D print for her. Read More...

Clock with DIY 7-Segment Display - Part III

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The enclosure for the new clock is almost complete. I just need to make the front panel and then I can assemble the PCB. Read More...

23" 3D Printed Victoria 8 Figurine - Part III

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It's time to make some weapons! Read More...

Rocinante Name Plate from The Expanse


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A friend of mine wanted to make a Rocinante wall plaque from the TV show The Expanse. I told him if he shot me an SVG for it, I'd be more than happy to laser cut it out of wood. Read More...

Clock with DIY 7-Segment Display - Part II

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154 LEDs! Wow, was that a lot of work. I have to admit, this was so much harder than I thought it was going to be. I though I'd bang this out in a single afternoon, but it took three sessions of several hours each to solder all the LEDs and the connections. Read More...

Magnifying Glass with DIY Upgrades

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I’ve had this fold up magnifying glass for like 35 years. I use it all the time. I was using it to do all the soldering on the huge clock that I’m making. I spent all day on it and I was like man, I wish this thing had a light underneath it! Read More...

Clock with DIY 7-Segment Display - Part I


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I've always wanted to build a clock with custom built 7-segment displays. I've been itching to build a new clock for a while now so I want it to be something really cool. Maybe it'll be the biggest clock I've ever built.

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23" 3D-Printed Figurine - Part XI


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I can't believe the figurine is complete. It looks awesome. It took me four months and a lot of hard work to complete. Read More...

23" 3D-Printed Figurine - Part X


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All the clothes and armor have been made. It was a lot of work, but it was a lot of fun. The model is looking fantastic. Read More...

23" 3D-Printed Figurine - Part VIII


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I think that's everything that I need. I can now sand and paint all the 3D-printed parts, laser cut the leather parts, and sand and paint the figurine. Read More...

23" 3D-Printed Figurine - Part VII


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That last 3D model that I printed had clothes as part of the model. It made it really hard to paint. For this model, I decided to print the entire model without clothes and make them separately out of real materials. Read More...

23" 3D-Printed Figurine - Part V


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I'm really happy with the way that the spear and shield turned out. A friend of mine turned me onto the technique of using graphite powder to give objects a metallic finish. It looks awesome.
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23" 3D-Printed Figurine - Part III

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The Victoria 7 model has been printed and the weapons have been made. The last parts to make are the column and the base. Read More...

23" 3D-Printed Figurine - Part II


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With the Victoria 7 model completely printed, it's time to make the spear and the shield. Read More...

Laser Engraved Map of Middle Earth


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My wife is a huge Lord of the Rings fan. I've always wanted to make her a map of Middle Earth. This seems like the perfect project for the Glowforge! Read More...

20" 3D-Printed Victoria 6 Figurine - Part IV


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More progress has been made. The model is assembled, sanded, primed, and ready for the final paint job. I also finished making the base for it. Read More...

20" 3D-Printed Victoria 6 Figurine - Part III


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The guns came out awesome. I just have to glue on the thumbs and clean up all the seams and I can start with the final paint job.
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3D-Printed Victoria 7 Project - Part III

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This Black 3.0 paint is amazing. The Victoria 8 figure is all painted and secured to the base that I made. It came out awesome!
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British Telephone Box - Part III


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After three weeks of work, the Telephone Box is finally complete. Wow, I can't believe how nice it came out! Read More...

British Telephone Box - Part II

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I couldn't wait to start painting, but it rained for two days. What a pain! It seems like every time I need to paint something outside, it rains! Read More...

British Telephone Box - Part I


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I saw this cool British Telephone Box model on Thingiverse and I thought it would be a really cool thing to make. However, once I got into it, I realized that I'd need to redesign the model from the ground up in order to laser cut one. Read More...

Footlong Fender - Part VI


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That's it! All done! Wow, this project took a log time to do, but if it's worth doing, it's worth overdoing. I spared no expensive nor detail in making sure that the Footlong Fender looked as real as possible. I think it came out amazing and I learned a lot of new things with this project. Read More...

Footlong Fender - Part V


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I can't believe it's been over two months since I started this project. It's taking so long because it has to be perfect. There's been a lot of sanding, painting, sanding, and painting. A lot of trial and error, and some do overs. Read More...

Footlong Fender - Part IV

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Such tiny parts! I've made a lot of progress on the Footlong Fender. It's been a lot of fun figuring out how to make such small parts. Each piece comes with its own challenges. Read More...

Footlong Fender - Part III


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Work continues on the Footlong Fender. As far as the neck goes, I left off with having to make a new one. I over sanded the last one and it ended up being a do-over. Read More...

Footlong Fender - Part II


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The Footlong Fender is coming along well. The body has been sanded, primed, and painted. I have a lot of the small parts made already and the neck is well underway. Read More...

Footlong Fender - Part I


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My Dad recently got into guitar so I picked him up a Fender Strat for Christmas. He's really happy with it. It got me thinking about what it would take to build my own guitar. Not a full-size Fender, but a mini one. A footlong Fender! Read More...

Watch Strap Box


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My collection of watch straps is starting to grow. I need a place to store them, but all the boxes that I see on Amazon just aren't fitting the bill. I love making things that you just cannot buy in stores. Read More...

IN-18 Nixie Clock - Part V


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I can't believe it took four months to complete. It came out awesome. It was well worth it to be patient and do everything right. Read More...

IN-18 Nixie Clock - Part IV

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Woo hoo! My controller board works. All the hardware is complete. I just need to add the audio code and make a case for it. This clock is coming together pretty quickly! Read More...

Large VFD Clock - Part V

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I left off six months ago with the completion of all the electronics for the new VFD clock. I was really happy with the way that it came out. All that I needed to do was make a case for it. However, I needed to wait until I had my Glowforge. Read More...

Clock Button Panels


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When I made the button boards for my VFD Clock, IN-12 and IN-14 nixies clocks, the plan was to have panels laser cut from Ponoko. They did not have the right material that I wanted. I figured I'd wait until I had a Glowforge and do it myself. Read More...

IN-18 Nixie Clock - Part III


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What a great weekend! Major progress has been made! All I need to do is finish the last two colons, design the controller board, and make a case for it. Read More...

Word Clock 2 Case Upgrade


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When I first designed the Word Clock 2, the plan was to laser cut the enclosure for it. However, it was going to cost too much to have it cut. It was too risky just in case the case didn't fit, or the holes in the back for the buttons weren't quite right. I decided to just 3D-print a case for it. Now that I have my own Glowforge, I can cut my own case for it! Read More...

Glowforge Window Exhaust Port


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It's been a week and I'm having a blast playing around with the Glowforge. It's so easy to use. Although I haven't done much since it's been a busy week. It's been mostly tests and experiments. The first thing I really wanted to do was to come up with a better solution for the exhaust hose. It's not very practical just hanging the hose out the window. That, and it's a real pain to reach up to the top of the window behind the Glowforge. Read More...

Glowforge!!!!!!


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I can't believe after all these years I finally own a laser cutter. I have wanted a laser cutter as long as I can remember. The Glowforge is such a game changer. Before the Glowforge, laser cutters were unjustifiably expensive, clunky, complicated machines to use. The Glowforge is as easy to use as a 3D printer. Read More...

Large VFD Clock - Part IV


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I got my PCBs in, assembled everything, and uploaded my code. Everything works as it should. I just need to design a case and it's a wrap!
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Portal Weighted Storage Cube - Part V


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After a month of hard work my Portal Weighted Storage Cube is complete! This was such a great project because it had a little bit of everything: 3D modeling, 3D printing, laser cutting, painting, electronics, and coding. I got to do things that I'm really good and l try a few new things too. Read More...

Mini 7-Segment Clock V4 - Part II


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What a long two weeks it's been! I was dying to get my hands on the boards! The assembly was a snap and I think it came out way better than I had imagined. Read More...

Mini 7-Segment Clock V4 - Part I


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A friend of mine at work cut the cord on his cable TV. Needless to say, the cable box had to be returned. Unfortunately, he relies on that little clock under the TV all the time. He asked if it was possible to basically take my Mini 7-segment Clock V2 and cut it in half. Challenge accepted! Read More...

3" LCD Clock - Part VI

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I’m so thrilled that I finally completed my 15” LCD clock. It was so much work and it took a long time to complete, but it came out awesome. It's like they say... if it's worth doing, it's worth over-doing. Read More...

3" LCD Clock - Part V


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After some delays, I finally got the panels for the clock laser-cut. I thought I was going to just drop the electronics in and screw the back on, but I ended up having to redo a lot of the wiring to get things to fit. I’m still not done. As it turns out, I need to reorder some more panels to make the enclosure a little thicker. The wiring for the set buttons takes up more space that I had anticipated. So the clock’s not compete yet, but much progress has been made. Read More...

3" LCD Clock - Part IV


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With all the PCBs assembled, it was time to get to work on the 3D model and the laser-cut enclosure. Read More...

CRT Clock Case

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I'm really proud of this one. I learned a lot from this project, and it was a lot of fun. It has a little bit of everything: PCBs, coding, 3D-printing, laser cutting. I put a lot of work into it, and I think it came out great. It's probably my most unique clock yet. Read More...

GPS Clock Assembly, Part III

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I've been working on this clock for a long time, and a lot of effort has been put into it. I've learned so much from this project. I do have to admit some parts of the code aren't as elegant as they should be, but it works. With the code complete, all that's left to do is try my hand at designing a 3D printed joystick for the 5-way switch. Read More...

GPS Clock Assembly, Part II

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If you’re following along, you know that version 1.0 of my GPS clock was a total bust. I somehow managed to screw up the PCB. I had the FTDI RX and TX lines tied to the wrong port on the ATmega2560. There was just no way to rework the board. Besides, I like to keep my final projects looking neat and clean. Rework wires are just a big no-no in my book. That meant that I had to fix the error on the PCB and place another order. I got my boards and most of my parts. I soldered together what I could. So far, it looks like it’s going to work! Read More...

Upgrading My Old 7490 Clock, Part III

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Since I wasn’t happy with the engraving on the first spin, as well as totally forgetting to make a cut out for the display, I revised my SVG file and resubmitted it to Ponoko. As far as the color, I think it’s going to look pretty good. I might lower the value of the resistors in order to brighten up the digits. I’ll have to see what it looks like when it’s all put together. Read More...

LCD Clock Version 2 - Part II

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With my PCBs and the laser cut acrylic in hand, it was time to wrap this guy up. I think this clock came out so much better than version 1. I can’t think of a reason to do a version 3. With this, I think I’ve done all I can do with a 16x2 LCD clock. Read More...

LCD Clock Version 2 - Part I

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When I had shelved this clock a year ago, I had gotten pretty far with the PCB. Although I still had some design decisions to make, as well as a ton of code to write, it was pretty much complete. Now that I’ve spent some time working with SMD Atmegas, I decided to redo the PCB to make it all SMD. Read More...

Upgrading My Old 7490 Clock, Part II

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While the PCBs for the new daughterboard were being fabbed, I took the time to design a new laser-cut acrylic enclosure. It needs a few tweaks, but overall it came out awesome... and the PCB fits like a glove! Read More...

Bare Bones Arduino V3, Part II

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It’s only been 12 days and already I have my PCBs in-hand. This was such an easy build, and they work great. Now I just have to wait for my Temperature Shield to come in and I can complete my first project with one of these. Read More...

Laser Cut LCD Clock Enclosure: Take 2

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If you remember, the first attempt at getting a front panel laser cut for my LCD clock didn’t work out so well. I don’t think it was a tolerancing issue. I think I just screwed it up.
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The SpeakJet Board


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If you’ve been following along, you know that I picked up a SpeakJet chip about a month ago. It’s a pretty cool chip. It didn’t take long to realize that it would make for a pretty cool R2-D2 project. Read More...

Laser Cut LCD Clock Enclosure: Take 1

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Although I was pretty happy with the wooden DIY stands that I made for my Arduino LCD Clock, I thought they looked a little too homebrew. I was looking for more of a “finished product” kind of look. I imagined something fashioned out of acrylic. That didn’t work. I threw around the idea of getting some acrylic laser cut, but I didn’t know the first thing about doing it. Read More...